Printed Circuit Board (PCB) Assemblies

CSI Electronics is a premier contract manufacturer of printed circuit boards (PCBs), electromechanical assemblies, wire harnesses, and cable assemblies. We specialize in providing complex electronics solutions for use in demanding industries such as aerospace, automotive, consumer goods, industrial instrumentation, medical, medical, and military and defense, among others. By assigning dedicated account managers and product engineers to each client, we maintain thorough communication and develop a thorough understanding of the customer’s needs to ensure we meet and exceed every expectation. 

PCB Assembly Capabilities

We specialize in manufacturing PCBs from our climate-controlled, lead-free, static-free manufacturing facility. We can produce your design, or work with you to develop a new design from your ideas and concepts. We guarantee that all circuit board assemblies produced at CSI Electronics will meet requested IPCA-610E Class 1, 2, or 3 standards. 

  • Screen printer, reflow and hand soldering
  • Rosin-based, water soluble and no clean chemistries
  • Reflow
  • Automated quad pick-and place for SMT (20” max width)
  • KISS automated through-hole soldering system
  • Aqueous/no clean process chemistry
  • Potting
  • Conformal coating

We’ve worked with customers in all of the most challenging industries, including aerospace and defense, and we understand how to create reliable electronic circuit boards that follow even the most stringent industry and customer specifications. The engineers and technicians at CSI are experienced and flexible, enabling them to tailor solutions to any specific industry need.  

Please see the table below for our full list of capabilities.

General Capabilities
  • Product design support
  • Prototypes
  • PCB assembly
  • Cable assembly
  • Box builds
  • Testing
  • Rework/repair
  • Turnkey integrations
Circuit Board Construction
  • Automated quad pick-and-place for SMT (20” max width)
  • KISS automated through-hole soldering system
  • Combined construction (rigid and flex)
  • Copper Clad
  • Double-Sided
  • Etched
  • Exotic (non-standard board constructions)
  • Flexible
  • Metal core insulated
  • Molded 3D
  • Multilayer
  • Plated-through-hole (PTH)
  • Silver through hole
  • Single-sided
  • Solder mask over bare copper (SMOBC)
  • Surface mount
Materials
  • Fiberglass
  • FR-4
  • Getek
  • Kevlar
  • Mylar
  • Phenolic
  • Polyester
  • Polyimide
  • Teflon
Number of Board Layers
  • Min: 2 layers
  • Max: 16+ layers
Circuit Board Features
  • Rosin based, water soluble, and no clean chemistries
  • Aqueous/no clean process chemistry
  • Fine line
  • Flush surface
  • Lead free
  • PCI
  • Plug-in
  • Stitch-wired
Assembly Methods
  • Automated assembly
  • Hand insertion
  • Hand soldering
    • Point-to-Point Wiring
  • Reflow
    • 7 Zones & 14 Controllable Temperatures
    • 8 Zones & 16 Controllable Temperatures
  • Screen Printer
  • Selective Solder
Additional Services Provided
  • Component programming
  • Component sourcing
  • Conformal coating
  • Contract manufacturing
  • Cutting
  • Design
  • Inspection
  • Layout
  • Potting
  • Repair
  • Rework
  • Routing
  • Testing
  • Wiring
Length
  • Max length: 20”
  • Longer lengths available for some applications
Width
  • Max width: 20”
Thickness
  • Max thickness: 0.125”
Production Volumes

Quantities range from one piece to small production runs with standard or rapid turns

  • Prototype
  • Low-volume
  • Medium-volume
  • Blanket orders
Lead Times
  • Minimum: 5 days
  • Quoted on job-by-job basis
  • Emergency services available
  • Rush services available
Efficiency
  • Lean manufacturing
Industries Served
  • Agricultural and farming
  • Alternative energy
  • Appliance commercial
  • Appliance residential
  • Auto/truck/transportation
  • Automation
  • Automotive
  • Biotechnology
  • Building and construction
  • Commercial
  • Communications
  • Dental
  • Department of Energy (DOE)
  • Department of Defense (DOD)
  • Electronics
  • Industrial
  • Laboratory
  • Machinery
  • Manufacturing
  • Marine
  • Medical
  • Medical devices
  • Military
  • Municipal
  • Nano technology
  • Optical
  • Paper Mill
  • Plumbing
  • Pneumatics
  • Power generation – wind
  • Pulp and paper
  • Pumps
  • Research
  • Robotics
  • Turf and garden
  • Universities and learning institutions
  • Wastewater
  • Water and wastewater treatment
File formats
  • AutoCAD (DWG)
  • Gerber
  • NC drill files
  • BMP
  • DXF
  • GIF
  • IGES for ANSI compliance
  • Inventor (IDW, IPT)
  • JPG/JPEG
  • PDF
  • SolidWorks (SLDPRT, SLDDRW, SLDDRT)
  • STEP
  • TIFF
  • Unigraphics (PRT)

About CSI Electronics

CSI Electronics abides by our commitment to provide total solutions packages for our partners. CSI can deliver directly to your customer or can schedule deliveries at requested times during the year to support seasonal activity or specialized inventory management practices. Our turnkey approach allows you, our partner, to decide how much or how little help you require to make your concepts a reality, and our flexible team approach provides you with excellent support and rapid response times.

To see how we can support your project, please contact us or request a quote today.